• High-efficiency machining
- Perfect balance of wear resistance, toughness, and chipping resistance, high-efficiency machining, and a long tool life are achieved with the newly developed high-alloy HSS, TiAIN-based AG coating made with a new process, and optimum end mill design
• Stable machining tool life
- Adopts a fine pitch nick to minimize cutting resistance
- Delivers stable performance in heavy-cutting, pre-finish grooving and side milling.
Achieves wear resistance, toughness, and chipping resistance
AG-mill Roughing |
Competitor powder HSS-TiCN |
|
Conditions
End mill |
: 20 mm |
Speed |
: 40 m/min (640 min-1) |
Feed |
: 0.1 mm/t (260 mm/min) |
Material |
: S50C (180HB) |
Cutting length |
: 3.6 m |
Coolant |
: Emulsion |
|
No re-coating required after re-grinding
Comparison of initial and re-grinding performance |
Conditions
End mill |
: 10 mm |
Speed |
: 22 m/min (710 min-1) |
Feed |
: 0.037 mm/t (106 mm/min) |
Material |
: SKD11 (210HB) |
Cutting length |
: 3 m |
Coolant |
: Air blow |
|
Grooving of S50C (180HB)
Comparison of cutting length up to baseline tool life
AG-mill Roughing After cutting 6 m |
Competitor powder HSS TiCN coating |
|
Conditions
End mill |
: 20 mm |
Speed |
: 40 m/min (640 min-1) |
Feed |
: 0.1 mm/t (260 mm/min) |
Material |
: S50C (180HB) |
Cutting length |
: 3.6 m |
Coolant |
: Emulsion |
|
Side milling of SKD 11 (210HB)
Comparison of wear of cutting edge
AG-mill Roughing |
Competitor powder HSS TiCN coating After cutting 5 m |
Wear in side milling
|
Conditions
End mill |
: 20 mm |
Speed |
: 22 m/min (355 min-1) |
Feed |
: 0.093 mm/t (132 mm/min) |
Material |
: SKD11 (210HB) |
Cutting length |
: 5 m |
Coolant |
: Air blow |
|